Advantages and disadvantages of lean manufacturing

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Advantages and disadvantages of lean manufacturing

In modern production, the definition of a viable production method is vital to maintain a competitive edge in the industry. As many manufacturers try to find the most advantageous system, they all come to similar conclusions – lean manufacturing. Based on the Japanese automobile industry, Lean Manufacturing has made a name for itself and revolutionized production around the world. This production method is able to effectively optimize the production at your plant by minimizing waste and reducing production time. Before introducing lean manufacturing in your production plant, you should analyze the advantages and disadvantages of the system.
Advantages of Lean Manufacturing:
1. Minimization of waste. Perhaps the most significant advantage of the system is that lean manufacturing can effectively minimize waste at the production facility. Since companies use large amounts of stocks and waste, this process eliminates obsolete stocks. As well as reducing waste, this process also reduces the cost of the operation.
2. Better customer relationships – instead of focusing solely on the needs of all consumers, lean manufacturing focuses on loyal customers. This way, you can build strong and reliable relationships with trusted customers and maintain a steady stream of incoming revenue.
Lean infrastructure. Lean infrastructure means working with only a few components: building, tools, materials, equipment and manpower to meet short-term inventory needs. The plant does not waste space during operation and allows it to get as close to production efficiency as possible.
Shortcomings of lean manufacturing:
Equipment failure. Lean manufacturing has very little space for errors. Malfunctions of the equipment or the work can lead to serious discrepancies and can lead to delays in the whole operation. At other mass production facilities, employees can simply switch to another machine if one of the machines fails. When using lean manufacturing, there are not many other places where employees can switch, because all the equipment is used in the operation.
2. Discrepancies in delivery – due to equipment failure, this lack of production allows for discrepancies in delivery. This lack of thrift can hinder the relationship with customers, pushing consumers to competitors and cost you income.